Manufacturing Capabilities
Advanced Technology and Expertise for Superior Supplement Manufacturing
Industry-Leading Capabilities
Elite Laboratories combines cutting-edge technology with decades of expertise to deliver exceptional manufacturing capabilities that scale with your business needs.
Our Facility
75,000
Square Feet
50M+
Annual Capacity
24/7
Climate Control
ISO 7
Clean Rooms
State-of-the-Art Equipment
Encapsulation Equipment
- IMA Zanasi Plus Encapsulators
High-speed automatic capsule fillers with 400,000 capsules/hour capacity - Bosch GKF Series
Precision filling for powder, pellet, and liquid-filled capsules - ACG Worldwide Machines
Semi-automatic machines for small batch production
Tablet Manufacturing
- Fette Compacting P-Series
90-station rotary tablet press producing up to 1M tablets/hour - Korsch XL 800
Multi-layer tablet capability with real-time weight control - Stokes 900 Series
High-pressure presses for hard tablets and time-release formulations
Powder Processing
- Patterson-Kelley V-Blenders
100 cu ft capacity for homogeneous powder blending - Quadro Comil
High-energy mill for particle size reduction and control - All-Fill Auger Systems
Accurate powder filling from 1g to 5kg with ±1% accuracy
Liquid & Softgel Production
- Changsung Softgel System
Rotary die encapsulation producing 180,000 softgels/hour - Cozzoli Liquid Filling Lines
Volumetric and peristaltic filling for 1ml to 1L bottles - Homogenizers & Reactors
1000L stainless steel vessels with heating/cooling jackets
Gummy Manufacturing Suite
- WDS Depositors
Servo-driven depositing system with 0.1g accuracy - Tanis Mogul System
Continuous starch molding line for high-volume production
- Coating Drums
Sugar coating and oil application systems - Drying Tunnels
Controlled temperature and humidity for optimal texture
Packaging & Labeling Systems
- Kaps-All Capping Systems
Automatic capping for various closure types at 300 bottles/min - Enercon Induction Sealers
Tamper-evident sealing for product integrity - Pack Leader USA Labelers
High-speed pressure-sensitive label application
- Videojet Printers
Inkjet and laser coding for lot numbers and dates - PDC Shrink Sleeve Systems
Full-body shrink sleeve application and tunnels - WeighPack Systems
Automated bottling lines with integrated quality checks
In-House Analytical Laboratory
Our 5,000 square foot analytical laboratory is equipped with advanced instrumentation to ensure product quality and compliance at every stage of manufacturing.
Chemical Analysis
- • HPLC with DAD and FLD detectors
- • GC-MS for residual solvents
- • ICP-MS for heavy metals
- • UV-Vis spectrophotometry
- • Karl Fischer moisture analysis
- • FTIR for identity testing
Microbiological Testing
- • Total plate count
- • Yeast and mold
- • E. coli and coliforms
- • Salmonella
- • Staphylococcus aureus
- • Environmental monitoring
Physical Testing
- • Dissolution testing
- • Disintegration time
- • Hardness and friability
- • Particle size analysis
- • Bulk density
- • pH and viscosity
Quality Management Systems
Certifications & Registrations
- • FDA Facility Registration: 12969783268
- • NSF GMP Registration #C0398521-01
- • NSF Certified for Sport
- • Health Canada Site License: 300309
- • ISO 9001:2015 Certified
- • ISO 22000:2018 Food Safety
- • Organic Certification (CCOF)
- • SQF Level 2 Certified
- • Non-GMO Project Verified
- • Informed-Choice Certified
Quality Control Measures
- • 100% raw material identity testing
- • Skip-lot testing based on supplier qualification
- • In-process controls at critical points
- • Finished product testing to specifications
- • Retain sample program (5 years)
- • Annual product stability studies
- • Supplier audit program
- • HACCP-based food safety plan
- • Allergen control program
- • Validated cleaning procedures
Daily Production Capacity
2M
Capsules
1.5M
Tablets
500K
Gummies
200K
Softgels
50K
Powder Units
100K
Bottles
Technology & Innovation
Enterprise Systems
- • SAP ERP for complete business integration
- • LIMS for laboratory data management
- • MES for real-time production monitoring
- • WMS for inventory optimization
- • Electronic batch records
- • 21 CFR Part 11 compliant systems
Industry 4.0 Implementation
- • IoT sensors for equipment monitoring
- • Predictive maintenance algorithms
- • Real-time quality data analytics
- • Automated material handling systems
- • Digital twin production modeling
- • AI-powered demand forecasting
Experience Our Capabilities
Schedule a facility tour or consultation to see how our capabilities can support your supplement manufacturing needs.